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📖 Free full textPeer-ReviewedOpenAlexResearch ArticleInternational Journal of Innovative Science and Research Technology (IJISRT) · 2026

Design and Development of Microneedles Arrays for Minimally Invasive Therapeutic Delivery

Sridevi, Shahin Shaik, Namoju Rasagnya

Abstract

Microneedles are a game-changer when it comes to drug delivery. They can bypass the liver's first-pass metabolism, which means the drug can be more effective and easier to administer. The way the skin is structured, with its different layers like the epidermis, dermis, and hypodermis, plays a big role in how well microneedles work. To make sure the process is painless, these tiny needles are designed to pierce just the outer layer of skin, called the stratum corneum, without triggering any pain receptors. This is important because it allows for controlled drug release, which can be a major advantage in treating various conditions. By simplifying the administration process, microneedles can make a big difference in people's lives.However, there are some downsides to consider - for instance, it can sometimes cause a bit of skin irritation, and making it can be tricky. Also, it has limited space for carrying drugs. Micro needles come in different types, like solid, hollow, dissolvable, swellable, and coated, each with its own unique features and uses. For instance, dissolvable micro needles are designed to safely break down after they're applied, which is really useful. On the other hand, swellable micro needles are great for releasing drugs over a longer period of time. Solid micro needles work by creating tiny channels in the skin, while hollow micro needles are used to deliver liquid medications directly into the body. Then there are coated micro needles, which have drugs attached to their surface, allowing for a more targeted delivery. Each type of micro needle has its own advantages, and they can be used in different ways to achieve specific goals, like improving drug delivery or reducing side effects. Metals, silicon, ceramics, and polymers are among the many materials used in fabrication; polymers are favored because of their mechanical strength, biocompatibility, and biodegradability. In order to promote drug diffusion into systemic circulation, the mechanism of action entails a brief disruption of the skin barrier. Dissolvable micro needle patches can be thrown away as non-sharp waste; proper patch disposal is essential for safety. Applications for micro needles are numerous and include the treatment of migraines, diabetes, cancer, hepatitis B vaccination, ocular drug delivery, and cosmetic procedures. Overall, microneedle systems represent a flexible transdermal platform with increasing relevance for future drug delivery applications.

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