Saxsons Group

Radiopharmacist's Notes · SYNT™ Synthesis Hot Cell

Synthesis vs dispensing — same cyclotron radiopharmacy, different GMP rules.

Europe\'s pharmaceutical rulebook treats the synthesis step (where the chemistry happens) and the dispensing step (where unit doses are drawn) under different chapters. Annex 3 explicitly allows a closed automated synthesis hot-cell like SYNT to run at a lower internal cleanliness class — because the operator never opens it. The dispensing step in FLEX, by contrast, has to be Grade A. This page maps the synthesis-cell scope against the SYNT feature set, row by row, with every claim cited.

The two cells, the two rule-sets

Putting sterile dispensing in a synthesis cell — or chemistry in a dispensing isolator — fails the audit. The split is structural to the GMP framework, not just operational.

SYNT This page

Synthesis (closed automated)

Annex 3 allows Grade C inside a closed automated synthesis hot-cell. The chemistry runs without operators reaching in — they interact through the control PC, not through glove ports. SYNT is built for this carve-out.

EU GMP Annex 3 — closed-automated-system Grade C provision.

FLEX

Dispensing (operator-assisted)

Annex 1 (revised 2022) requires Grade A inside the dispensing isolator — that's where the bulk synthesised product is divided into individual sterile patient unit doses. The operator interacts via gloves; the workspace must be the cleanest pharma class.

EU GMP Annex 1 (rev. 2022, eff. 2023-08-25).

Synthesis-cell requirement → SYNT feature

Each row maps a specific requirement onto a documented SYNT feature. Sources are cited inline; nothing is invented.

01

100 mm Pb shielding (Indian cyclotron-site norm)

SYNT is configured at 100 mm Pb for Indian cyclotron sites — supplied by Saxsons. The manufacturer baseline shielding spec for SYNT is not published on the (the manufacturer )public page; the India-configured build is the Saxsons-supplied variant.

Source: Saxsons Group configuration for the Indian market.

02

Closed system during synthesis runs (Annex 3 Grade C carve-out)

Inflatable seals provide ISO 10648:2 air-tightness when the cell is running. The synthesis module operates as a sealed system — no operator hands inside the cell during a run.

Source: SYNT product page (ISO 10648:2 air-tightness spec).

03

GMP-grade clean-air environment

The ventilation system maintains a GMP Class B clean-air environment per the (the manufacturer spec) — exceeding the Grade C minimum Annex 3 allows for closed synthesis cells.

Source: SYNT product page (the manufacturer ventilation spec).

04

Pharma-grade cleanable interior

AISI 316L stainless steel inner finishing — the same austenitic stainless grade pharma uses for clean-in-place vessels. Smooth, corrosion-resistant, easy to decontaminate.

Source: SYNT product page (the manufacturer inner-finish spec).

05

Service access without breaking the GMP environment

The tray module can be completely extracted for module servicing and cassette changeovers. Air-tight pass-through system for radio-fluids and gases keeps the cell sealed during synthesis.

Source: SYNT product page (tray-module extraction + pass-through spec).

What the cell does not do for you

The GMP and AERB stack is a programme, not a piece of equipment. SYNT gives you a compliant synthesis enclosure; the cyclotron operator still owns the rest.

  • Site-wide Contamination Control Strategy (CCS) — Annex 1 §2 (still applies via Annex 3 cross-reference for sterile end-products)
  • Validated synthesis-module recipes and QC release SOPs
  • Environmental monitoring programme around the cell (viable + non-viable particle counts)
  • Periodic shielding-integrity and HEPA-filter validation on the cell's ventilation
  • Batch records for every synthesis run, with audit-trail traceability
  • AERB site licence under the Atomic Energy (Radiation Protection) Rules 2004

Sources: EU GMP Annex 1 (2022 rev.); Annex 3; Annex 11; AERB 2017 Regulatory Requirements.

Scope of this page

We do not claim "SYNT is GMP-certified" — Annex 3 / Annex 1 / Annex 11 / AERB are programme-and-facility frameworks, not equipment certifications. The manufacturer designs SYNT against these requirements; the GMP licence and AERB consent sit with the cyclotron operator. The 100 mm Pb Indian-market configuration is supplied by Saxsons; the Tema public product page does not publish a shielding figure verbatim. The sibling FLEX compliance post covers the dispensing-cell scope and the full Annex 3 + Annex 1 + Annex 11 + AERB stack.

Sources cited on this page

  • European Commission. EudraLex Vol. 4 Annex 3 — Manufacture of Radiopharmaceuticals. PIC/S Annex 3 PDF ↗
  • European Commission. EudraLex Vol. 4 Annex 1 — Manufacture of Sterile Medicinal Products. Revised text, fully effective 2023-08-25. EC text ↗
  • Atomic Energy Regulatory Board (India). Regulatory Requirements and Guidelines for Medical Cyclotron Facility. AERB, 2017. AERB PDF ↗
  • the manufacturer. SYNT — synthesis hot cell. Manufacturer product page. temasinergie.com ↗